Accepted answer
At 5 mg/mL a 1 mg dose is 0.2 mL — 20 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 18G scale a larger number is a finer needle, so an 18G drawing needle is coarse enough to draw quickly and coarse enough to cut a visible plug from the stopper. If you are drawing 20 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 5 mg/mL each microlitre is 5 µg.
The short version: 21G to 23G to draw, 29G to 31G to inject, and never the same needle for both.
Stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
The part that matters: a 30G or 31G needle through a butyl stopper leaves a track that reseals, which is why fine-gauge repeated entry is tolerable and coarse-gauge repeated entry is not.
The Hagen–Poiseuille relation gives flow proportional to the fourth power of radius, which is the quantitative basis for every gauge recommendation here.
Higher gauge is not automatically better; it is thinner, which has costs as well as benefits.
Big to draw, small to inject, never the same one twice.
6Two of us worked through this independently and arrived here, so at least it reproduces. – amara_nwachukwu 4 months ago 5Adding a vote because this deserves more of them. – b_delacroix 2 months ago add a comment