Accepted answer
At 5 mg/mL a 1 mg dose is 0.2 mL — 20 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 31G scale a larger number is a finer needle, so a 31G needle is fine enough that a viscous solution draws slowly and a hurried draw pulls bubbles. If you are drawing 20 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 5 mg/mL each microlitre is 5 µg.
The honest answer is that injection gauge is a comfort decision and drawing gauge is a stopper-coring decision.
Stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
The relevant detail is that for injecting, 29G to 31G is the usual range and the difference in perceived discomfort between them is small. Needle length matters more than gauge for comfort at these volumes.
The Hagen–Poiseuille relation gives flow proportional to the fourth power of radius, which is the quantitative basis for every gauge recommendation here.
The caveat is that no gauge choice makes a non-sterile preparation safe, and research-use compounds are not approved for human use.
Big to draw, small to inject, never the same one twice.
Small correction: the units in the third paragraph should be micrograms, not milligrams. – rhian_prydderch 8 months ago 2The arithmetic checks out. I ran the same numbers and got the same result. – Dr_Nadia_Farsi 3 days ago add a comment