Accepted answer
At 2 mg/mL a 1 mg dose is 0.5 mL — 50 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 29G scale a larger number is a finer needle, so a 29G needle is fine enough that a viscous solution draws slowly and a hurried draw pulls bubbles. If you are drawing 50 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 2 mg/mL each microlitre is 2 µg.
Answer first: use the largest bore you tolerate for drawing and the smallest for injecting, because the two operations have opposite requirements.
For injecting, 29G to 31G is the usual range and the difference in perceived discomfort between them is small. Needle length matters more than gauge for comfort at these volumes.
Stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
The Hagen–Poiseuille relation gives flow proportional to the fourth power of radius, which is the quantitative basis for every gauge recommendation here.
Flow goes as the fourth power of radius. That is why the difference feels so large.
edited 20 Jul 2024 by thermal_mass — corrected a unit error in the worked example
2Thank you — the worked example is what makes this usable. – Dr_Yusuf_Adeyemi 1 months ago add a comment