Accepted answer
At 4 mg/mL a 1 mg dose is 0.25 mL — 25 units on a U-100 barrel — and no needle gauge changes that number. Gauge changes three other things: how long the draw takes, how much stays behind in the hub, and how much rubber you core out of the stopper. On the 27G scale a larger number is a finer needle, so a 27G needle is fine enough that a viscous solution draws slowly and a hurried draw pulls bubbles. If you are drawing 25 units at a time, the dead space matters more than the bore: a fixed-needle barrel loses microlitres, a luer hub loses tens of them, and at 4 mg/mL each microlitre is 4 µg.
Answering this needs to know the viscosity of what is being drawn, since a viscous solution through a fine needle is slow enough to encourage bad technique.
Stopper coring — punching a disc of rubber into the solution — is a large-bore phenomenon. An 18G or 21G needle inserted straight and fast is the classic way to do it; inserting at a slight angle with the bevel up reduces the risk.
Specifically, very fine needles are more prone to bending and to blocking with any particulate, which is a practical argument for inspecting the solution before drawing.
Butyl rubber closures are specified for resealing after piercing up to a stated gauge, which is the basis for the fine-gauge repeated-entry practice.
Angle the bevel and insert gently to avoid coring the stopper.
edited 16 Jul 2025 by dead_volume — reworded for clarity after a comment
3Adding that a fixed-needle syringe loses about a tenth of what a luer one does. – s_bhattacharya 7 months ago add a comment