Accepted answer
At 20 mg/mL a 0.25 mg dose is 1.3 units on a U-100 barrel and a 1 mg dose is 5 units. Volume is dose divided by concentration and one unit is 0.01 mL, so the unit count is dose ÷ 20 × 100. That puts the smaller dose below five units, where a half-graduation misread is more than ten per cent of the dose — reconstitute to a lower concentration if small doses are the point.
Start from the dose you intend to draw and work backwards to the volume that puts it in a readable part of the barrel.
Round to a diluent volume you can measure accurately. Measuring 1.00 mL on a 1 mL syringe is reliable; measuring 1.37 mL on anything is not, and the error propagates into every dose.
Vial headspace is the hard constraint. A nominal 2 mL vial typically holds a little over 2 mL to the shoulder; adding 3 mL is not an option and attempting it wastes the lot.
Nominal vial volumes in the standard 2R and 3R glass sizes have published brimful capacities well above the nominal fill, but the usable volume is bounded by the stopper displacement.
A concentration calculated to three decimal places from a diluent volume measured to one is false precision.
Write the concentration on the label at reconstitution, in units per dose.
edited 27 Oct 2025 by dead_volume — fixed an arithmetic slip in the third paragraph